How ACP Sheets Are Manufactured: Inside an ACP Sheet Line Factory

The quality and performance of ACP sheets depend largely on the manufacturing process. Understanding how ACP sheets are produced helps architects, builders, and buyers appreciate the precision and technology involved in creating a reliable cladding material.

ACP sheet manufacturing begins with high-quality aluminium coils. These coils undergo a surface treatment process to remove impurities and improve coating adhesion. Once cleaned, the aluminium sheets are coated with protective layers such as PVDF or PE, depending on the intended application. The coating process ensures color consistency, weather resistance, and surface durability.

The core material, which is usually low-density polyethylene (LDPE) or a fire-retardant mineral-filled core, plays a crucial role in the panel’s performance. The core is sandwiched between two coated aluminium sheets using advanced bonding techniques under controlled temperature and pressure conditions.

This bonding process is carried out on a fully automated ACP sheet line factory setup. Precision machinery ensures uniform thickness, strong adhesion, and consistent panel quality. Any deviation in bonding strength or thickness can affect the panel’s durability, so strict quality control checks are performed at every stage.

After bonding, the panels are cooled, trimmed, and cut into standard sizes. Protective films are applied to prevent surface damage during transportation and installation. Final inspections ensure the panels meet quality standards for flatness, coating performance, and dimensional accuracy.

Manufacturers like Jiva Bond invest in advanced ACP sheet line technology to deliver panels that meet modern architectural demands. Precision manufacturing ensures long-lasting performance, safety, and premium finishes.